A small-diameter hydraulic line used to operate downhole completion equipment such as the surface controlled subsurface safety valve (SCSSV). Most systems operated by control line operate on a fail-safe basis. In this mode, the control line remains pressurized at all times. Any leak or failure results in loss of control line pressure, acting to close the safety valve and render the well safe.
Surface-controlled Subsurface Safety Valve (SCSSV)
A downhole safety valve that is operated from surface facilities through a control line strapped to the external surface of the production tubing. Two basic types of SCSSV are common: wireline retrievable, whereby the principal safety-valve components can be run and retrieved on slickline, and tubing retrievable, in which the entire safety-valve assembly is installed with the tubing string. The control system operates in a fail-safe mode, with hydraulic control pressure used to hold open a ball or flapper assembly that will close if the control pressure is lost.
Incoloy alloy 825 is a nickel-iron-chromium alloy with additions of molybdenum and copper. This nickel steel alloy’s chemical composition is designed to provide exceptional resistance to many corrosive environments. It is similar to alloy 800 but has improved resistance to aqueous corrosion. It has excellent resistance to both reducing and oxidizing acids, to stress-corrosion cracking, and to localized attack such as pitting and crevice corrosion. Alloy 825 is especially resistant to sulfuric and phosphoric acids. This nickel steel alloy is used for chemical processing, pollution-control equipment, oil and gas well piping, nuclear fuel reprocessing, acid production, and pickling equipment.
Alloy |
O.D. |
W.T. |
Yield Strength |
Tensile Strength |
Elongation |
Hardness |
Working Pressure |
Burst Pressure |
Collapse Pressure |
inch |
inch |
MPa |
MPa |
% |
HV |
psi |
psi |
psi |
|
|
|
min. |
min. |
min. |
max. |
min. |
min. |
min. |
|
Incoloy 825 |
0.250 |
0.035 |
241 |
586 |
30 |
209 |
7,627 |
29,691 |
9,270 |
Incoloy 825 |
0.250 |
0.049 |
241 |
586 |
30 |
209 |
11,019 |
42,853 |
12,077 |
Incoloy 825 |
0.250 |
0.065 |
241 |
586 |
30 |
209 |
15,017 |
58,440 |
14,790 |